Petrotech Academy, Mahabubnagar
Mechanical Static Equipment QA/QC Inspector
Course content – Oil & Gas Industry
Inspection and quality assurance of pressure vessels, storage tanks, heat exchangers, columns and reactors used in Oil & Gas, Petrochemical, Refinery and Power Plants, from drawing review and fabrication to site erection, testing and final dossier.
17Modules
40 – 60Hours of training
Online / ClassroomMode
Beginner to AdvancedLevel
Course overview
About this course
This course is designed for Mechanical QA/QC Inspectors and Engineers who are involved in inspection and quality assurance of static equipment used in Oil & Gas, Petrochemical, Refinery and Power Plants. It covers codes, standards, inspection, testing, documentation and practical applications.
Who can attend
- QA/QC Inspectors
- Engineers
- Technicians
- Supervisors
Learning objectives
- Understand types and application of static equipment
- Interpret codes, standards and drawings
- Perform inspection at various stages
- Review and verify documentation
- Ensure compliance with project specifications
- Identify common defects and acceptance criteria
- Prepare inspection reports and punch lists
Detailed course content
Seventeen modules that follow the life of a piece of static equipment: understanding it, reading its documents, inspecting its fabrication, witnessing its tests and closing out its records.
Foundations: Equipment, Codes, Materials and Drawings
Introduction to Static Equipment
- Role of Static Equipment in Oil & Gas Industry
- Difference between Static and Rotating Equipment
- Major Codes and Standards Overview
- Responsibilities of QA/QC Inspector
- Overview of Project Life Cycle
Types of Static Equipment
- Pressure Vessels (Vertical, Horizontal, Spherical)
- Storage Tanks (Fixed Roof, Floating Roof, Spheres)
- Heat Exchangers (Various Types)
- Columns / Towers
- Reactors / Drums / Knock-out Drums
- Filters, Strainers, Silencers, Scrubbers, etc.
Codes, Standards & Specifications
- ASME Section VIII Div. 1 & Div. 2 – Pressure Vessels
- ASME Section I – Power Boilers
- API 650 – Welded Tanks
- API 620 – Large Welded Low Pressure Tanks
- TEMA – Heat Exchangers
- NACE MR0175 / ISO 15156 – Material for Sour Service
- Project Specifications & Data Sheets
Materials & Metallurgy
- Ferrous & Non-Ferrous Materials
- Material Specifications (ASTM / ASME)
- Material Selection for Corrosion Resistance
- Heat Treatment, PWHT Requirements
- Material Traceability & Identification (PMI)
Drawings & Documents Review
- General Arrangement Drawing (GA)
- Data Sheets, P&ID, Process Flow Diagram
- Material Take-off (MTO)
- Fabrication Drawings
- WPS, PQR, Welder Qualification Records
- Inspection Test Plan (ITP)
- Manufacturer Data Book Review
Fabrication, NDT and Equipment-Specific Inspection
Fabrication Inspection
- Shop Fabrication Process Overview
- Incoming Material Inspection
- Cutting, Forming, Machining Inspection
- Welding Process & Weld Joint Types
- Fit-up and Alignment Check
- Weld Inspection (Visual, Dimensional)
- PWHT Monitoring & Recording
- Surface Preparation & Coating Inspection
- Final Dimensional Inspection
NDT (Non-Destructive Testing)
- Visual Testing (VT)
- Radiographic Testing (RT)
- Ultrasonic Testing (UT)
- Magnetic Particle Testing (MT)
- Liquid Penetrant Testing (PT)
- Eddy Current Testing (ET)
- Acceptance Criteria as per Codes
- NDT Equipment & Calibration
Heat Exchanger Inspection
- Types of Heat Exchangers
- Component Identification
- Tube, Tube Sheet, Shell, Nozzle Inspection
- Tube Installation & Expansion Check
- Hydrotest / Pneumatic Test
- Leak Testing (Helium / Dye Penetrant)
- Final Inspection & Documentation
Pressure Vessel Inspection
- Shell, Head, Nozzle, Flange Inspection
- Internal & External Visual Inspection
- Weld Inspection (100% / Sampling)
- Reinforcement Pad & Support Check
- Hydrostatic / Pneumatic Testing
- Nameplate & Marking Verification
- Final Documentation & Release
Storage Tank Inspection
- Tank Components & Accessories
- Shell Plate, Bottom Plate, Roof Inspection
- Annular Plate, Floating Roof (If applicable)
- Welding & NDT Requirements
- Tank Geometry Measurement
- Hydrotest / Leak Test
- Coating / Lining Inspection
- Final Inspection & Punch Clearance
Site Work, Testing and Documentation
Site Erection Inspection
- Receiving Inspection at Site
- Lifting, Handling & Transportation
- Erection Sequence and Alignment
- Field Weld Inspection
- Bolt Tightening & Torque Check
- Nozzle Orientation Verification
- Support Installation Inspection
- Pre-Hydrotest Inspection (PHT)
Testing & Commissioning
- Hydrostatic Test Procedure
- Pneumatic Test Procedure
- Drying, Flushing & Cleaning
- Pre-Commissioning Checks
- Leak Test & Functional Checks
- Commissioning Dossier Review
QA/QC Documentation
- ITP Preparation & Review
- Inspection Request (IR) / Hold Points
- Material Test Certificates (MTC) Review
- Welding Records Review
- NDT Reports Review
- Punch List, NCR, MRB
- Final Dossier & Turnover
Defects, Safety, Practice and Assessment
Common Defects & Rejection Criteria
- Common Fabrication Defects
- Welding Defects with Examples
- NDT Rejection Examples
- Dimensional Tolerance Issues
- Coating / Lining Defects
- Acceptance vs Rejection Criteria
HSE & Quality Culture
- Safety in Inspection Activities
- Confined Space Awareness
- Line of Fire & PPE
- Quality Awareness & Ethics
- Stop Work Authority
Case Studies & Practical Exercises
- Real Project Case Studies
- Inspection Scenarios
- Reading Drawings & Datasheets
- Defect Identification (Images)
- Report Writing Exercises
Final Assessment
- Quizzes & Tests
- Practical Evaluation
- Final Project / Assignment
- Certificate of Completion
International and Indian standards you will work with
A static equipment inspector works between ASME and API codes, ISO and EN references, and Indian standards and statutory rules. The course teaches how to find the right requirement and apply it.
International standards
ASME, API, TEMA, ASTM, NACE, ISO, EN- ASME Section VIII Div. 1 & 2Design, fabrication, inspection and testing of pressure vessels
- ASME Section IPower boilers
- ASME Sections II, V and IXMaterials, non-destructive examination, welding qualification
- ASME B16.5Pipe flanges and flanged fittings for nozzles
- API 650 / 620 / 653Welded storage tanks, low-pressure tanks, tank inspection and repair
- API 510 / 660 / 661Pressure vessel inspection, shell and tube and air-cooled heat exchangers
- TEMAShell and tube heat exchanger standards
- ASTM A516 / A240 / A105 / A182Pressure vessel plate, stainless plate, forgings and fittings
- NACE MR0175 / ISO 15156Materials for sour (H2S) service
- ISO 9001Quality management systems
- ISO 9606-1 / ISO 15614-1Welder qualification and welding procedure qualification
- ISO 5817 / ISO 17636 / ISO 17640Weld imperfection levels, radiographic and ultrasonic testing
- ISO 8501-1 / SSPCSurface preparation grades before coating
- EN 10204 (3.1 / 3.2)Types of material inspection certificates
BIS: Indian Standards
Bureau of Indian Standards (IS codes)- IS 2825Code for unfired pressure vessels
- IS 2002 / IS 2041Steel plates for pressure vessels (elevated, moderate and low temperature)
- IS 4503Shell and tube type heat exchangers
- IS 803Vertical mild steel cylindrical welded oil storage tanks
- IS 2062Hot rolled structural steel for supports and structures
- IS 814 / IS 7280Welding electrodes and bare wire electrodes
- IS 817 / IS 7307Training and testing of welders, welding procedure approval tests
- IS 2595 / IS 4853Radiographic testing of welds
- IS 3658 / IS 3703 / IS 4260Penetrant, magnetic particle and ultrasonic testing of welds
- IS 1363 / IS 1367Hexagon head bolts and nuts, threaded steel fasteners
Indian statutory and industry
Regulations and safety bodies- Indian Boiler Regulations (IBR)Boilers and steam pressure parts, approved materials and inspection
- SMPV(U) Rules 2016 / PESOStatic and mobile pressure vessels (unfired), statutory requirements
- OISD standardsOil Industry Safety Directorate guidelines for plant safety and inspection
- BIS certification (ISI mark)Verification of certified products at material receiving
- Client and project specificationsAlways override and extend the general standards
The standard and edition that apply depend on the contract and client specification. Inspectors are trained to confirm the governing document before inspection.
Typical career opportunities
- Mechanical QA/QC Inspector – Static Equipment
- QA/QC Engineer – Mechanical
- Welding Inspector – API / ASME
- Quality Control Supervisor
- Inspection Engineer – Oil & Gas / Petrochemical
Course content at a glance
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Course content can be customized as per client or project-specific requirements.
Build your career as a static equipment QA/QC inspector
Prepare yourself for Mechanical QA/QC Inspector, QA/QC Engineer, Welding Inspector and Inspection Engineer positions in Oil & Gas and Petrochemical projects.
Quality Today, Safety Tomorrow, Excellence Always.