Petrotech Academy, Mahabubnagar
Rotating Equipment QA/QC Inspector Course
Oil & Gas Industry
Complete knowledge and practical skills for inspecting rotating equipment in Oil & Gas projects, from manufacturing and shop testing to site installation and commissioning.
15Modules
40 – 60Hours (Online / Classroom)
Instructor Led TrainingMode
Upon Successful CompletionCertificate
Course overview
About this course
This course provides complete knowledge and practical skills required by QA/QC Inspectors for inspection of rotating equipment used in Oil & Gas projects, from manufacturing to commissioning.
Who should attend
- QA/QC Inspectors
- Mechanical Engineers
- Piping Inspectors
- Site Engineers
- Commissioning Engineers
- Project Engineers
Key competencies you will gain
- Ability to read drawings and data sheets
- Knowledge of standards and specifications
- Conduct manufacturing and site inspections
- Perform and witness tests
- Identify defects and raise NCRs
- Ensure quality, safety and compliance
- Prepare reports and documentation
- Support smooth commissioning
Course content
Fifteen modules that follow rotating equipment from datasheet to handover: reading the documents, inspecting manufacture and tests, receiving and installing on site, then commissioning and closing out the records.
Foundations: Equipment, Codes, Documents and Materials
Introduction to Rotating Equipment
- Importance in Oil & Gas
- Types: Pumps, Compressors, Steam Turbines, Gas Turbines, Motors, Drivers & Gearboxes
- Typical Applications
Basics of Rotating Equipment
- Components & Functions
- Casing, Impeller, Rotor, Shaft, Bearings, Seals
- Lubrication System
- Couplings
- Alignment Basics
- Performance Parameters
- Vibration & Balancing
- Reliability & Maintenance
Codes, Standards & Specifications
- API 610 – Centrifugal Pumps
- API 617 – Axial & Centrifugal Compressors
- API 672 – Packaged Integrally Geared Compressors
- API 611 – Steam Turbines
- API 616 – Gas Turbines
- ISO 13709 / ISO 10439
- ASME B16.5, B16.47
- NACE MR0175 / MR0103
- Project Specifications
Document Review
- Data Sheet
- GA Drawings
- P&ID
- Mechanical Data Book
- QAP / ITP
- Material Certificates
- WPS / PQR / WPQR
- NDT Procedures
- Calibration Certificates
- Operation & Maintenance Manuals
Materials & Components
- Material Identification
- Casting, Forging, Bar
- Material Verification
- PMI (Positive Material Identification)
- Material Traceability
- Bolting, Gaskets, Mechanical Seals
- Bearings (Journal & Thrust)
Shop Inspection, Testing, Packing and Site Receiving
Manufacturing & Shop Inspection
- Inspection Hold Points
- Dimensional Inspection
- Casting & Welding Inspection
- Machining Inspection
- Impeller & Rotor Inspection
- Shaft Inspection
- Casing & Cover Inspection
- Assembly Inspection
- Final Release
NDT (Non Destructive Testing)
- Visual Testing (VT)
- Liquid Penetrant Testing (PT)
- Magnetic Particle Testing (MT)
- Radiographic Testing (RT)
- Ultrasonic Testing (UT)
- PMI Testing
- NDT Acceptance Criteria
- NDT Reporting
Assembly & Performance Testing
- Hydrostatic Test (Casing)
- Pneumatic Test
- Rotor Balancing
- Alignment Check
- Vibration Test
- Performance Test (Pump / Compressor)
- Test Procedures
- Witness Points
Painting, Preservation & Packing
- Surface Preparation
- Painting Inspection
- Paint DFT Measurement
- Holiday Test (Tank Lining)
- Preservation Methods
- Packing Inspection
- Packing List Verification
- Marking & Documentation
Site Receiving & Installation Inspection
- Incoming Material Inspection
- Storage & Preservation Check
- Handling & Lifting
- Foundation & Grouting
- Installation Inspection
- Alignment (Laser / Conventional)
- Piping Connection Inspection
- Pre-Commissioning Check
Commissioning, Troubleshooting, Quality Tools, Safety and Records
Commissioning & Start-up Inspection
- Pre-Commissioning Checklist
- Flushing & Line Cleaning
- Lube Oil System Check
- Rotation Check
- No Load Run
- Start-Up Monitoring
- Temperature, Pressure, Vibration Monitoring
- Performance Verification
Troubleshooting Basics
- Cavitation
- Vibration
- Overheating
- High Discharge Pressure
- Low Flow
- Seal Leakage
- Bearing Failure
- Root Cause Analysis (RCA)
Quality Tools & Techniques
- Inspection Test Plan (ITP)
- Check Sheets
- Punch List
- NCR (Non Conformance Report)
- Corrective Action
- MS Excel / Reporting Tools
- Document Control
HSE & Safety
- HSE Responsibilities
- Lifting Safety
- Working at Height
- Lockout / Tagout (LOTO)
- Pressure Test Safety
- Hot Work
- Confined Space Entry
- PPE Requirements
Records & Final Documentation
- Dossiers
- Data Book
- Test Reports
- NDT Reports
- Material Certificates
- As-Built Drawings
- Punch Clearance
- Handover Documentation
Types of rotating equipment covered
- Centrifugal Pumps (API 610)
- Reciprocating Compressors (API 618)
- Centrifugal Compressors (API 617)
- Steam Turbines (API 611)
- Gas Turbines (API 616)
- Motors (Induction, Synchronous)
- Gearboxes
Course deliverables
- Comprehensive Training Materials
- Checklists & Formats
- ITP Samples
- NDT Acceptance Criteria
- Test Procedure Examples
- Case Studies
- Final Assessment & Certificate
International and Indian standards you will work with
A rotating equipment inspector works mainly from API and ISO machinery standards, with ASME, ASTM and EN references, plus Indian standards and statutory rules. The course teaches how to find the right requirement and apply it.
International standards
API, ISO, ASME, ASTM, NACE, EN- API 610 / ISO 13709Centrifugal pumps for petroleum, petrochemical and natural gas industries
- API 617 / ISO 10439Axial and centrifugal compressors and expander-compressors
- API 618 / API 672Reciprocating compressors, packaged integrally geared air compressors
- API 611 / 612 / 616General and special purpose steam turbines, gas turbines
- API 613 / 614 / 671Gear units, lubrication and control-oil systems, couplings
- API 670 / 682 / 686Machinery protection, shaft sealing systems, machinery installation
- ASME B16.5 / B16.47Flanges for casing connections and piping
- ASME Sections II, V and IXMaterials, non-destructive examination, welding qualification
- ASTM A216 / A351 / A276 / A182Castings, bar and forgings for casings, shafts and fittings
- ISO 1940-1 / ISO 20816Rotor balance quality and machine vibration evaluation
- NACE MR0175 / MR0103 / ISO 15156Materials for sour (H2S) service
- ISO 9001Quality management systems
- ISO 8501-1 / SSPCSurface preparation grades before painting
- EN 10204 (3.1 / 3.2)Types of material inspection certificates
BIS: Indian Standards
Bureau of Indian Standards (IS codes)- IS 1520Horizontal centrifugal pumps for clear, cold, fresh water
- IS 1710Vertical turbine pumps for clear, cold, fresh water
- IS 5120Technical requirements for rotodynamic special purpose pumps
- IS 9137Acceptance tests for centrifugal, mixed flow and axial pumps
- IS 325Three-phase induction motors
- IS 12615Energy efficient induction motors
- IS 4722Rotating electrical machines
- IS 4691Degrees of protection of enclosures for rotating electrical machinery
- IS 2062Hot rolled structural steel for baseplates and supports
Indian statutory and industry
Regulations and safety bodies- Factories Act, 1948Statutory safety provisions for lifting machines and pressure plant
- OISD standardsOil Industry Safety Directorate guidelines for plant safety
- BIS certification (ISI mark)Verification of certified products at material receiving
- Client and project specificationsAlways override and extend the general standards
The standard and edition that apply depend on the contract and client specification. Inspectors are trained to confirm the governing document before inspection.
Course content at a glance
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Become a competent rotating equipment QA/QC inspector
Ensure quality, reliability and safety of rotating equipment in Oil & Gas projects.
Duration: 40 – 60 hours (Online / Classroom). Certificate on successful completion.